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Development prospects of diamond wire multi-wire cutting machine in 2026
Release time:2026-02-09 14:10:05      The number of clicks:35

Based on the latest industry data and market trends in 2026, high-speed, high-precision diamond wire multi-wire cutting machines are currently experiencing an accelerated phase of technological iteration and a critical period of domestic substitution. Their development prospects primarily revolve around three core directions: cost reduction and efficiency improvement in photovoltaics, breakthroughs in semiconductor materials, and intelligent upgrades of equipment.


The following is a detailed analysis of development prospects based on current market dynamics:

1. Market prospects: Demand continues to grow, and localization rate increases

Market scale expansion: The global market sales of diamond wire slicers reached approximately $489 million in 2025. It is expected that the compound growth rate will remain around 5.5% from 2026 to 2032, with the market scale expected to exceed $711 million by 2032. Among them, the segmented market for cutting equipment of high-end materials such as silicon carbide and graphite has seen significant growth. In 2025, the market size of related fields exceeded 13.8 billion yuan, becoming the core driving force for industry growth.

Accelerated domestic substitution: In the semiconductor field, domestic equipment (such as Jingsheng Electromechanical's third-generation multi-wire saw) has achieved an 82% yield rate for 8-inch wafer cutting, which is 40% lower than that of imported products. It is expected that by 2027, the market share of domestic slicing equipment will exceed 30%, entering an accelerated substitution period.


2. Technological trends: thinning, high-speed, and intelligence

Thinning and High-Speed: By 2026, the mainstream wire diameter will stabilize within the range of 33-35μm, achieving a balance in performance through optimizing the morphology of grinding particles and the formulation of cutting fluid. The wire speed has reached up to 2500m/min, and some advanced models (such as the Tianjing TJ3000) can maintain a stable wire speed of 2500m/min, with cutting efficiency increased by 300% compared to traditional equipment.

Intelligent control: The industry is using machine learning to monitor material hardness and cutting status in real time, automatically adjusting cutting speed and wire tension. Based on a multi-zone independent control system utilizing vibration sensors and edge computing, it can adapt to dynamic changes in different material thicknesses and hardnesses, significantly improving cutting accuracy and efficiency.


3. Expansion of application fields: from photovoltaics to third-generation semiconductors

Photovoltaic field: The N-type technology route and the thinning of silicon wafers place extreme demands on cutting precision, driving equipment upgrades towards multiple lines, fine lines, and high speed. The use of Φ33μm diamond wire with a line speed of 2200m/min can significantly reduce the overall cost per watt of silicon wafers.

Semiconductor field: For 12-inch 4H-SiC wafers, significant reductions in cutting-induced damage have been achieved through process parameter optimization, providing a practical technical path for efficient and low-damage slicing of large-sized SiC wafers. Equipment is transitioning from standalone sales to offering comprehensive solutions that integrate intelligent control systems, online detection, and process databases.


4. Industry challenges and responses

Technical bottleneck: As the wire diameter decreases to 0.1mm, the risk of wire breakage increases; the cutting yield of silicon carbide substrates (about 70%) is much lower than that of silicon material processing (95%), which remains a key factor constraining costs.

Green manufacturing: The resource recovery rate of cutting waste is low (<15%), and a large amount of mixed wastewater containing polyethylene glycol (PEG) is generated. In the future, dry cutting or minimal lubrication technology will be promoted to reduce the use of traditional cutting fluids and the burden of waste fluid treatment.


Summary: In 2026, high-speed, high-precision diamond wire multi-wire cutting machines will usher in a new wave of innovation, leveraging their core role in reducing costs in photovoltaics and promoting localization in semiconductors. Equipment intelligence and improved cutting accuracy will become key differentiators in corporate competition


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